From the factory floor
Mid-size manufacturers across discrete, process, and food sectors. Factory profiles are described by type and prefecture in keeping with Japanese B2B NDA convention — not by company name.
A precision stamping supplier running mixed press tonnage across 4 cells. Manual OEE consolidation from shift reports was consuming 3 person-hours every morning. After connecting Yamastro to their Mitsubishi PLCs and shift input stations, the plant supervisor receives real-time OEE before the morning standup. Cycle time deviation alerts caught a progressive die wear issue before it produced scrap.
A pharmaceutical batch facility producing APIs. Lot traceability queries for customer audits and regulatory inspections required half a day of manual record assembly across 4 systems. Yamastro's traceability ledger now returns full genealogy — raw material, process parameters, equipment, operator records — in a single query. Used weekly by the quality team.
A 3-line filling and labeling facility with allergen changeover requirements between SKUs. Paper-based allergen lot logs were creating audit bottlenecks. Digital HACCP checkpoint records with sensor-backed timestamps now satisfy customer audit requirements without manual assembly. The last major customer audit was completed in a single afternoon.
A solvent-based coating operation with 5 coating lines and batch-to-batch yield variation. Without reliable batch genealogy, kaizen activities lacked a data baseline. After deploying Yamastro, the production engineering team established a before/after record for each improvement event. Eleven OEE points over six months came from four targeted kaizen cycles, each documented end-to-end in the system.
Run a pilot on one line. See live OEE in 30 days.
Our engineers handle the connection. You review the data.
Request a Pilot