Solutions / Process & Batch
Process & Batch Manufacturing
Chemical, pharmaceutical, and coating operations. Batch genealogy, deviation tracking against recipe spec, and regulatory-ready lot records.
Use cases
What Yamastro does in batch and process operations
- Batch record automation — Capture process parameters (temperature, pressure, pH, mixing time) against recipe spec automatically from your existing control systems, reducing manual transcription
- Deviation detection against recipe spec — Alert on in-process parameter deviation before the batch completes, so operators can intervene rather than discover the problem at QC release
- Full lot genealogy for regulatory queries — One query returns the complete genealogy: raw material suppliers, in-process parameter history, equipment used, operator records, and disposition status
- Yield variance per batch vs. historical mean — Track actual yield against expected yield per batch and recipe version, with variance trending to identify systematic process drift
From the field
Pharmaceutical batch manufacturer, Saitama — 6-vessel API synthesis line
"Lot traceability used to take half a day per recall event. Now it's a single query. Our quality auditors use it weekly. The deviation alerts caught a temperature excursion on Vessel 4 mid-batch that would have been a batch failure — we corrected it in time."
Quality Assurance Director, pharmaceutical batch facility
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