Production intelligence built for the Japanese factory floor
SCADA/PLC data → OEE dashboards → andon alerts → full lot traceability. Running on mid-size discrete and batch lines since 2022.
Your shop floor generates data. Most of it never becomes decisions.
SCADA historians don't talk to ERP. Engineering holds raw PLC data, quality holds batch records, production holds shift logs — each in its own system.
Two-day lag. No real-time alerts. By the time the weekly OEE report reaches the plant manager, the cause of last Monday's dip is cold.
Lot recall requires 3 people and 4 systems. Customer audit requests send quality teams into archive hunts that take half a day per query.
The Yamastro process intelligence layer
Sits between your equipment and your ERP. No rip-and-replace.
OPC-UA, Modbus, direct PLC polling. Connects in hours, not months.
Real-time Availability / Performance / Quality. Per-line, per-shift, per-SKU.
Threshold-based push alerts. Escalation chains. Shift-supervisor mobile view.
Full genealogy from raw material receipt to finished goods shipment.
From PLC signal to decision in three steps
Lightweight edge agent on your factory network. Reads from PLCs, SCADA historians, and manual input stations. No cloud dependency for data collection.
Yamastro engine normalizes timestamps, calculates OEE components, flags threshold breaches, and builds lot genealogy records — automatically.
Dashboards for operators, alerts for supervisors, traceability exports for quality audits. Integrates with your existing ERP via API or flat-file export.
From the factory floor
"We had three people manually consolidating OEE from shift reports every morning. Now the line supervisor has real-time numbers before the 8 AM standup."
"Lot traceability used to take half a day per recall event. Now it's a single query. Our quality auditors use it weekly."
Run a pilot on one line. See live OEE in 30 days.
Our engineers handle the connection. You review the data.
Request a Pilot